Highspeed for High-End-Production
High pressure die casting at temperatures of over 1000°C leads to a severe wear of the mould. The cavities must be reworked regularly. We set up the HSC Milling Technology business area based on the knowledge we have amassed in this area: High Speed Cutting using hard tool steel. In contract work, complex mould inserts are manufactured in a hardened state with excellent surface finish.
State-of-the-art technology is a decisive criteria with respect to the competitiveness of a company. It is therefore an integral part of our company policy to always utilise the most modern machines and systems. As far back as 1996, we introduced high speed milling technology for our own mould and die production. Today, we are one of the most innovative companies in the area of high-speed milling and offer our experience in HSC milling for permanent mould casting, high pressure die casting, injection moulds in addition to forging dies and we also operate as a contract manufacturer.
While in a clamp, the moulds are both scrubbed and smoothened finely in their hardened state up to a hardness of 60 HRC. Intelligent HSC milling machines replace a large percentage of the functions of vertical eroding machines. Regardless of whether you want a single part or a complete tool – we can manufacture it for you. We offer you a unique machine park for the contract processing of very large mould contours with dimensions up to 3000 mm and 6 t.
Advantages of HSC machining:
- High feed rates
- Low cutting force for processing high-value, thin-walled parts
- High surface quality keeps time-consuming and costly post-processing to a minimum
- Intensified removal of heat across the span leading to warp-free processing
- When compared to conventional machining, the material removal rate is at least 30% higher for HSC milling
The result: shortened production times, higher quality, optimal cost-efficiency!
Technical data relating for our machines
We manufacture using state-of-the-art CAD/CAM software on HSC Machining Centres with the following technical specifications:
Keppler HDC 3000
Rotational speed range: 1 – 10.000 rpm
Traverse paths (X / Y /Z): 3.000 x 1.500 x 1.500 mm
Notes:
Weight of component part: max. 8.000 kg,
simultaneous control A-B-C-Achse,
Clamping surface 1.250 x 1.600 mm, IKZ 60 bar
Hermle C50
Rotational speed range: 1 – 12.000 rpm
Traverse paths (X / Y /Z): 1.000 x 1.100 x 750 mm
Notes:
Weight of component part: max. 2.500 kg,
simultaneous 4th and 5th Axis,
Clamping size: Ø 1.150 mm
Hermle C40
Rotational speed range: 1 – 18.000 rpm
Traverse paths (X / Y /Z): 850 x 700 x 500 mm
Notes:
Weight of component part: max. 1.400 kg,
simultaneous 4th and 5th Axis,
Round table Ø 800 mm
DepoSpeed
Rotational speed range: 1 – 14.000 rpm
Traverse paths (X / Y /Z): 1.000 x 1.100 x 700 mm
Notes:
Weight of component part: max. 8.000 kg,
manual 4th and 5th Axis
Trimill VC 1810
Rotational speed range: 1 – 12.000 rpm
Traverse paths (X / Y /Z): 1.000 x 1.800 x 700 mm
Notes:
Weight of component part: max. 8.000 kg,
manual 4th and 5th Axis
Hedelius C50
Rotational speed range: 1 – 12.000 rpm
Traverse paths (X / Y /Z): 1.800 (auch 2 x 750) x 500 x 500 mm
Notes:
4th Axis, IKZ 20 bar, pendulum operation mode
Depo MCFV 1060
Rotational speed range: 1 – 8.000 rpm
Traverse paths (X / Y /Z): 1.000 x 590 x 760 mm
Notes:
Weight of component part: max. 1.350 kg
Clamping size: 1270 x 590 mm
